Industrial Condition Monitoring Sensor Node

NSTV-01-01

Vibration  ·  Temperatur  ·  Modbus RTU

Precise Measurement
on the Rotating Part

Erfasst 3-Achsen-Vibration bis 6 kHz und Pt100-Temperatur mit ±0,15 °C Genauigkeit — IP67/IP68 versiegelt, direkt am Lager oder Motor.

Designed in Germany
Engineering & Support
Exploded View

Every Shift. Every Component.

Scroll — the sensor builds up layer by layer.

NSTV-01-01 — Innenleben
Aluminium Housing Circuit Board Deckel Cable Gland NSTV-01-01 komplett
Schicht 01
Aluminium Housing
Druckguss-Gehäuse · IP67/IP68 vergossen · Gewinde M8 · −40 bis +85 °C
Schicht 02
Circuit Board (PCB)
STM32 · 3-Axis MEMS · Pt100 Class AA · RS-485 Transceiver · 16-Bit ADC
Schicht 03
Cover & Mounting
Aluminium lid · 4× M3 stainless steel · EPDM seal · laser engraving
Schicht 04
Cable Gland
Stainless steel IP68 · vibration-proof · RS-485 + 24 VDC · 4-pin PUR
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3-Axis MEMS
DC to 6,000 Hz bandwidth — 26.7 kHz internal sampling rate, 16-bit ADC per axis.
🌡
Pt100 Class AA
±0.15 °C system accuracy — 0.03125 °C resolution per IEC 60751.
💧
IP67 / IP68
Fully encapsulated — dust and submersion protection for the harshest industrial environments.
🔗
Modbus RTU Slave
RS-485 up to 300 m cable length — compatible with Siemens, Beckhoff, Nodrix NGC.
Anwendungen

Wherever Machines Rotate

NSTV-01-01 is mounted directly on bearings, motor housings and drive shafts — wherever vibration and temperature reveal early failures.

Systemarchitektur

NSTV as Sub-Node in the Nodrix System

The NSTV-01-01 operates as a Modbus RTU slave and delivers its measurement data on request from the NGC gateway — reliably, deterministically, scalably.

📳
NSTV-01-01
3-Axis MEMS · Pt100
Modbus RTU Slave
Dieser Sensor
📳
NSTV #2 … #32
Bis 32 Nodes
pro RS-485-Bus
Stromversorgung Sensor
24 VDC über RS-485-Kabel
GX12-4 · 4-polig
RS-485
Modbus RTU
up to 300 m
🖥
NGC-Gateway
Modbus RTU Master
Edge FFT & MCSA
240 MHz · 8 MB RAM
🔌
Stromversorgung Gateway
100–240 VAC · 50/60 Hz
IEC C13 Kaltgerätekabel
Wi-Fi
MQTT/TLS
☁️
Nodrix Cloud
MQTT v5.0 · TLS 1.3
Secure WebSocket
📱
Web-Dashboard
Live-Trend · FFT-Spektrum
Alarm-Management
Warum NSTV?

Industrial Quality Beats Standard Solutions

Comparison with conventional vibration sensors and wireless IoT sensors.

Feature NSTV-01-01 Conventional ICP® Wireless IoT Sensor
3-Axis simultaneous (synchronous) ✗ (meist 1-Achse) Partial
Integrated Pt100 Temperature Sensor ✗ (add-on device) NTC, ±1–3 °C
Frequency Bandwidth DC – 6,000 Hz ✗ (meist ≤ 1.600 Hz)
Schutzart IP67 / IP68 ✓ (Verguss) IP67 IP54–IP65
Shock Resistance 10,000 g 2.000–5.000 g Not specified
No Battery / No Maintenance ✓ (24 VDC wired) ✗ (battery 1–3 yrs.)
Deterministic Real-time Data ✓ (Modbus RTU) ✗ (latency-dependent)
Typical System Costs (per Node) Very low High (DAQ hardware) Medium (Gateway + subscription)
Commissioning

Installed and Active in 3 Steps

No special tools. No on-site calibration. No software installation.

1
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Mount Sensor
Mount NSTV directly on the bearing housing or motor block — M8 threaded hole or magnetic adapter. Route measurement cable securely.
M8 Threaded Hole Aluminium housing · 150 g −40 °C to +85 °C
2
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Connect GX12-4
Connect the 3 m PUR cable with GX12-4 connector to the RS-485 bus of the NGC gateway. Bus topology: line with 120 Ω termination resistor.
GX12-4 · Thread-Lock STP RS-485 · up to 300 m 24 VDC via bus
3
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Configure Slave ID
Assign Modbus slave address and baud rate directly in the NGC web configurator via browser — the sensor immediately reports live data.
Slave ID 1–247 9.600 – 115.200 bps Browser-only · no tool needed
Specifications

All Details at a Glance

Wählen Sie zwischen vollständigen technischen Daten oder direktem Zugriff auf die Dokumentation.

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Vibration Core Data
Measurement TechnologyUltra-Low-Noise MEMS (16-Bit / Axis)
Measurement AxesX, Y, Z — synchronous
Measurement Range±2 g · ±4 g · ±8 g · ±16 g (selectable)
Frequency BandwidthDC to 6,000 Hz (±3 dB)
Sampling Rate (ODR)26.7 kHz (fixed, internal)
Spectral Noise90 µg/√Hz
Cross-Axis Sensitivity< 1 % (typical)
Shock Resistanceup to 10,000 g
🌡
Temperature Measurement
Sensor TechnologyPlatinum RTD Pt100 (Thin-Film)
Accuracy ClassClass AA (F0.1) · IEC 60751
Nominal Resistance100 Ω bei 0 °C
Temperature Coefficient0,003850 Ω/Ω/°C (European Curve)
Resolution15-Bit Digital — 0.03125 °C
System Accuracy±0.15 °C at 0 °C
Measurement Range−40 °C to +125 °C
Fault DiagnosisIntegrated wire-break/short-circuit detection
🔋
Power Supply & Protection
Nominal Input Voltage24 VDC
Operating Input Range4,5 bis 30 VDC
Regulator TopologySynchronous Buck (MicroSiP · shielded)
Internal Rails3,3 VDC (Sensors & ADC)
Current Consumption< 12 mA @ 24 VDC
Power Consumption< 0,28 W
Reverse Polarity ProtectionActive P-Channel MOSFET (Zero-Drop)
Overvoltage ProtectionTVS · 400 W Peak · IEC 61000-4-5
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Modbus Communication & Protection
Protocol & RoleModbus RTU (Slave-Modus)
Physical LayerRS-485 Differential (STP)
Max. Cable Lengthup to 300 m (STP RS-485)
Supported Baud Rates9.600 · 19.200 · 38.400 (Standard) · 115.200 bps
Data Framing8E1 (Default) · 8N1 · 8O1 · 8N2
Bus Load1/8 Unit Load (up to 256 Nodes/Segment)
ESD Protection Data Line±15 kV (Luft) · ±8 kV (Contact) · HBM
Modbus Function CodesFC03 (Read Holding) · FC04 (Read Input)
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Mechanics & Environment
Housing MaterialIndustrial Aluminium (EMI shielding)
Dimensions50 × 40 × 36 mm (L × W × H)
Potting MethodIntegrated resin potting (fully encapsulated)
Connector TypeGX12-4 (4-pin, circular connector, thread-lock)
Standard Cable Length3 Metres (PUR industrial jacket)
Weight~150 g
Protection ClassIP67 / IP68
Betriebstemperatur−40 °C bis +85 °C
Pricing & Anfrage

Sensor anfragen

Stellen Sie Ihre Anfrage zusammen — Sie erhalten ein unverbindliches Pro-forma-Angebot per E-Mail. Alle Pricing netto zzgl. MwSt, ausschließlich für Unternehmer i.S.d. §14 BGB.